In the field of precision manufacturing, the storage and management of stamping dies and punches is of vital importance, and the Punch Case, as a professional storage and protection container, is widely used in the automotive manufacturing, aerospace, home appliance, electronics, construction and other industries.The Punch Case can effectively extend the life of the punch die, prevent damage to the tool, improve productivity, and is one of the indispensable accessories in the precision machining industry. Punch Cases can effectively extend the life of punch molds, prevent tool damage, and improve productivity.
1. What is a Punch Case?
A Punch Case is a protective case for storing punch dies, usually made of high-strength materials that are resistant to impact, corrosion, dust, etc. It ensures that punches are protected from damage during storage and transportation, while allowing for easy management and efficient access. It ensures that punches are protected from damage during storage and transportation, and at the same time facilitates management and improves accessibility.
2. Main functions of Punch Case
Protect tool safety: Prevent stamping dies from being damaged by collision, corrosion, oxidation or dust accumulation, and maintain the precision and durability of punches.
Convenient access management: Reasonable classification of punches and dies makes it easy for production operators to quickly find the tools they need and improve production efficiency.
Prevent confusion and loss: In the stamping production line, there are many kinds of punches with different specifications, Punch Case adopts a partitioned storage method to avoid confusion or loss of tools.
Extend tool life: Reducing the risk of punch wear increases equipment utilization and reduces downtime due to damage.
Adapting to transportation needs: Some Punch Cases have anti-vibration features to protect punches and dies from damage during long-distance transportation.
3. Main application areas of Punch Cases
(1) Automotive Manufacturing
In the automotive industry, a large number of metal stamping parts (such as body shells, frame brackets, engine mounts, etc.) need to be stamped with high precision, and Punch Cases are used to store and manage the punch dies in the stamping shop to ensure the continuity of the production and the durability of the dies.
(2) Aerospace
Aircraft manufacturing involves the machining of many precision parts, which requires high precision and longevity of punch dies. the Punch Case prevents damage to the dies during storage and transportation, ensuring high quality production of aerospace parts.
(3) Home Appliances and Electronics
Stamping of household appliances and electronic components requires different types of punch dies. Punch Case can categorize and store punches of various specifications to avoid misuse and improve production efficiency.
(4) Construction Industry
Construction steel structures and hardware parts require a large number of stamping processes. Punch Case can provide effective tool management during the process to minimize wastage and improve production stability.
4. Factors to consider when selecting the right Punch Case
Size and compatibility: Ensure that the specifications of the Punch Case are suitable for your punch molds, so that it is not too small to fit or too large to waste storage space.
Structural design: Whether the internal design has reasonable compartmentalization, is easy to access, and provides additional fixtures to prevent molds from shifting during storage.
Durability: Choose the right material according to the production environment to ensure that the Punch Case is resistant to wear and tear, corrosion and high temperature.
Security: Some Punch Cases have locking mechanisms for storing high-value precision punch dies to prevent inadvertent access by unauthorized personnel.
Customization: Some manufacturers support personalization, including size, color, divider design, logo labels, etc., to meet industry-specific storage requirements.
5. Maintenance and care of Punch Case
Regular Cleaning: Wipe the Punch Case with a dust-free cloth to avoid dust or oil from affecting the mold storage.
Anti-corrosion treatment: For Punch Cases made of metal, apply anti-corrosion oil to prolong the service life.
Environmental Control: Store in a dry, non-corrosive environment to avoid moisture or exposure to acids and alkalis.
Check for wear and tear: Regularly inspect Punch Cases for cracks, deformation and other signs of damage, and replace them in a timely manner to ensure safe storage of your tools.
Classification management: Use labeling or numbering system to ensure that Punch Case tools are clearly categorized to avoid confusion and improve work efficiency.
6. Why choose our Punch Case?
High-quality materials: High-strength stainless steel, aluminum alloy, engineering plastics and other materials are used to ensure durability.
Multiple specifications available: Punch Cases of different sizes, shapes and storage capacities are supported to fit various mold needs.
Customization: Partitioning, labeling, and locking devices can be customized according to customers' needs to enhance management convenience.
High Precision Manufacturing: Strict production process ensures minimum tolerance of 0.002mm and reliability of Punch Case.
Rapid Delivery: Stable supply chain system ensures products are delivered on time to meet customers' production needs.
FAQ:
What is a Punch Case?
A Punch Case is a core component used in metal punching equipment, usually made of a high-strength alloy material, which is used to punch a specific shape of hole in a metal material by mechanical force.
What is the main function of a Punch Case?
The main function of the Punch Case is to achieve precise punching of metal materials, ensuring efficient production and diversification of applications to meet different processing needs.
What materials are used in the manufacturing process of Punch Cases?
Punch Cases are typically manufactured from high strength alloys to ensure that they are extremely resistant to wear and fatigue.
In what ways are Punch Cases highly durable?
Punch Cases are highly resistant to wear and fatigue, allowing them to be used for long periods of time in high-frequency punching operations without damage, extending their service life.
How does Punch Case ensure the accuracy of punching?
Through high-precision design and advanced manufacturing process, the Punch Case is able to punch metal materials accurately and ensure the consistency of size and shape.
Is the Punch Case easy to maintain?
Punch Cases are designed to be simple, easy to install and replace, and low-maintenance, which helps to minimise downtime and improve line efficiency.
What industries use Punch Cases?
The Punch Case is used in a variety of industries including automotive, aerospace, electronics and construction.
What are the applications of Punch Case in automotive manufacturing?
In automotive manufacturing, Punch Cases are used for punching body parts such as doors, chassis, instrument panels, etc. to ensure high quality and consistency of the parts.
What is the future trend of Punch Case?
In the future, Punch Case will develop towards material innovation, smart manufacturing and green manufacturing to improve service life, productivity and environmental performance.
How to choose the right Punch Case?
When choosing a Punch Case, you should consider its material, precision, durability and ease of maintenance, and select the right product for your specific processing needs and applications.
Punch Case Product Information | |
Product Name | Punch Case |
Brand Name | Donglong |
Place of Origin | Dongguan, Guangdong, China |
Specification | Customized on Request |
Customization | Material, size, shape, convex and concave marking, coating, laser engraving mark and packing are all customizable. |
Product Material | Carbide.ASP23 Vanadis.CPMRTXM4.SKD11SKD61HSSA2M2D2SUJ2.S45C.ect |
Standard | DIN ANSI BS JIS |
Tolerance | ±0.002mm |
Surface Treatment | TiCNTiN,Aitain,Ticrnnitriding Black oxygened Black coating etc available |
Polishness | Close to Ra0.2 Hardness Depends on material(HRC60~94) |
Hardness | Depends on material(HRC60~94) |
Shaping Mode | Grinding, wire cutting, EDM, cnc machining, cnc turning, cnc Milling |
Application | Machinery Parts and Molds |
Material for Core of Punch Case | ||||||
Grade | WC+Other | Co | Grain Size | Density | Hardness | TRS |
(±0.5%) | (±0.5%) | (g/cm³) | (HRA)±0.5 | (N/mm²) | ||
KG5 | 88 | 12 | Medium | 14.31 | 88.3 | 340 |
KG6 | 86 | 14 | Medium | 14.12 | 87.3 | 320 |
EA65 | 82 | 18 | Coarse | 13.75 | 85 | 300 |
EA90 | 76 | 24 | Coarse | 13.22 | 82.8 | 270 |
ST6 | 85 | 15 | Coarse | 13.8 | 86 | 270 |
ST7 | 80 | 20 | Coarse | 13.4 | 85.3 | 270 |
VA80 | 80 | 20 | Coarse | 13.58 | 84 | 280 |
VA90 | 78 | 22 | Coarse | 13.39 | 82.5 | 240 |
VA95 | 75 | 25 | Coarse | 13.12 | 81.5 | 220 |
Material for Casing of Punch Case | |||
Material | Hardness (HRC) | Features | Applications |
H13 | 59-61 | H13 is a chromium molybdenum hot work steel with exceptional hot hardness and abrasion resistance, general hardness, and toughness. | Used for extrusion dies, forging dies, stamping tools, etc. |
SKD11 | 58-61 | SKD11 tool steel has good wear resistance and size ability after heat treatment. | Used for tensile dies, cold extrusion dies, first punch holder, etc. |
SKD61 | 43-53 | SKD61 steel is a high-grade die casting die. It has heat shock resistance, heat deformation resistance, heat fatigue resistance. | Used for heat work dies, cold heading dies, second punch holders. |