Steel Dies

Steel Dies are precision tools used in manufacturing processes to cut, shape, or form materials such as metal, plastic, and paper. These dies are made from high-quality steel, providing durability and accuracy in various applications, including stamping, molding, and extrusion. The steel die-making process involves meticulous design and engineering to ensure they meet specific tolerances and requirements for different industrial tasks.

Product Features

1.High Durability and Strength:Made of high quality Steel Dies， the molds are quenched, tempered and other heat treatment processes, with excellent hardness and wear resistance, suitable for long term use under high loads and high speed production environments.

2. Precision machining:Steel Dies are usually manufactured by CNC machine tools (CNC) and Electrical Discharge Machining (EDM) technology to ensure that each mold has a high degree of precision in shape and size. Their smooth surfaces provide consistent molding results during the machining process.

3.Versatility:Steel molds can be used in a variety of production processes, such as metal stamping, plastic injection molding, forging, extrusion and so on. They are suitable for automotive parts, electronic product housings, home appliance housings, and a variety of mechanical equipment.

4. Customized design:steel molds can be customized according to customer needs, flexible response to different product shapes, sizes and processing requirements. CAD/CAM software ensures that the molds can be efficiently adapted to the specific production process.

5. Long service life:The specially treated steel molds have a long service life, which reduces the need for frequent replacement of the molds, significantly improves the efficiency of the production line and reduces production costs.

Application Scenarios

1. Automobile manufacturing:Steel Dies are used for stamping automobile parts such as body frames and engine parts to ensure high precision and durability.

2. Household Appliance Manufacturing:Steel Dies are used for injection molding and stamping of the shells and internal parts of household appliances such as refrigerators, washing machines, air conditioners, etc. to ensure beautiful appearance and consistent size.

3. Electronic products manufacturing:Electronic components, cell phone shells, computer parts, etc. can be precision molded and processed by steel molds to ensure product consistency and accuracy.

4. Mechanical equipment manufacturing:steel molds play a key role in the production of mechanical parts, such as bearings, gears and other complex shapes of the parts, through the stamping or forging to achieve high-strength molding.

Technical Parameters

1.Material: high carbon tool steel, carbide steel, mold steel

2. Hardness: 58-65 HRC

3. Wear resistance: high wear resistance, adapt to the high frequency of the use of the environment

4.Precision: up to 0.005mm

5.Customized size: Designed and processed according to customer's requirement.

Quality Assurance: 

The mold material is strictly tested to ensure durability.

Mould materials are strictly tested to ensure durability and strength.

All molds are fully tested before leaving the factory to ensure that their dimensional accuracy and surface finish meet the production standards.

Steel molds have a long service life under normal operating conditions, reducing the frequency of mold replacement.

FAQ：

What are Steel Dies used for?

Steel Dies are used in manufacturing processes to cut, shape or mould materials such as metals, plastics and paper, and are indispensable tools in processes such as stamping, forming and extruding.

What materials are typically used to make Steel Dies?

Steel Dies are typically manufactured using high grade steel for its durability, strength and ability to withstand high pressure and repeated use.

How are Steel Dies made?

The manufacturing process for Steel Dies includes precise engineering, machining, heat treating and finishing to meet the specific tolerances and requirements of various industrial applications.

What industries commonly use Steel Dies?

Steel Dies are used in a wide range of industries such as automotive, electronics, packaging and manufacturing that require precise cutting, forming or shaping of materials.

What are the benefits of using Steel Dies?

The main benefits of using Steel Dies include high durability, precision, versatility and the ability to produce consistent and accurate results in the manufacturing process.

What is the difference between Steel Dies and other types of moulds?

Steel Dies are made from high-grade steel and are known for their durability and precision, whereas other types of moulds may be made from different materials such as aluminium or carbide for less demanding applications.

Can Steel Dies be customised?

Yes, Steel Dies can be customised to meet the specific design and engineering requirements of different applications, ensuring that they produce the exact shape and form required.

How do I maintain Steel Dies?

Maintenance of steel moulds includes regular cleaning, checking for wear and tear, storing them correctly, and sometimes resharpening or reprocessing them to extend their life and maintain accuracy.

What factors affect the service life of Steel Dies?

Factors that affect the service life of a steel mould include the quality of the steel, the frequency of use, the type of material being cut or moulded and how well the mould is maintained.

What are the common problems with Steel Dies and how can they be solved?

Common problems with Steel Dies include wear, cracking and misalignment. These problems can be solved through regular maintenance, resharpening, proper handling and ensuring that the mould is used within specified limits.