Inner Cutting Die, as an important tool in mold manufacturing, has the characteristics of high accuracy and strong durability. It is made of high-quality, high-strength materials, which are precision machined and heat treated to ensure stable cutting performance in long term use. The design of Inner Cutting Die is closely combined with the internal structure and cutting requirements of the product, and can accurately cut the internal outline of the product without damaging other parts of the product. Its unique cutting edge design makes the cutting process smoother, the cutting surface smoother, and the overall quality of the product improved. Inner Cutting Die is widely used in automotive, electronics, medical equipment and other fields, especially in precision mold and parts manufacturing plays a key role. By using Inner Cutting Die, enterprises can greatly improve production efficiency, reduce production costs and enhance product competitiveness. Inner Cutting Die is an indispensable tool in the manufacturing industry. Its precise and efficient cutting performance provides strong support for the development of the manufacturing industry.
The working principle of Inner Cutting Die can be divided into the following steps:
Installation and positioning: The Inner Cutting Die is precisely installed on the die or cutting machine. During the installation, ensure that the position and Angle of the Inner Cutting Die are correct, so that the internal profile of the material to be machined can be accurately matched in the subsequent cutting process.
Adjustment and preparation: After the installation is complete, adjust and prepare the Inner Cutting Die. This includes adjusting parameters such as cutting depth, cutting speed, etc., to ensure that the cutting process can be performed according to the preset requirements. At the same time, it is also necessary to check that the cooling and lubrication system is working properly to prevent the tool from overheating or wearing during the cutting process.
Starting and Cutting: When everything is ready, the mold or cutting machine starts to drive the Inner Cutting Die to move according to the preset trajectory. In the process of moving, the Cutting part of the Inner Cutting Die is in contact with the material to be machined and begins to cut the inside of the product by applying the appropriate pressure and cutting force.
Cooling and lubrication: In the cutting process, the cooling and lubrication system plays an important role. They can effectively reduce the temperature of the tool, reduce friction and wear, so as to maintain the good Cutting performance of the Inner Cutting Die. This helps to extend the service life of the tool, improve cutting efficiency and product quality.
Finish and take out: When the Cutting is complete, the Inner Cutting Die stops moving and is removed from the mold or cutting machine. At this time, the internal profile of the product to be cut has been precisely formed, and the expected processing effect has been achieved.
Advantages:
High precision Cutting: Inner Cutting Die uses precision design and manufacturing processes to ensure high precision in the cutting process. Whether it is for complex internal contours or small details, Inner Cutting Die can achieve precise cutting to meet the needs of high-precision machining.
High efficiency production: The use of Inner Cutting Die for cutting can greatly improve production efficiency. Due to its excellent Cutting performance and fast cutting speed, Inner Cutting Die can quickly complete a large number of cutting tasks, reduce production time and improve production capacity.
Long life and durability: Inner Cutting Die is made of high strength, high wear resistance material, after special treatment, has excellent durability. Under normal conditions of use, Inner Cutting Die can maintain stable cutting performance for a long time, reduce the frequency of tool replacement, and reduce production costs.
Wide applicability: Inner Cutting Die is suitable for a variety of materials and different shapes of internal cutting needs. Whether metal, plastic or other materials, Inner Cutting Die can be designed and manufactured according to specific requirements to achieve a variety of cutting applications.
Easy to operate: The Inner Cutting Die is relatively easy to install, adjust and operate, and does not require complex skills and experience. The operator only needs to follow the instructions or operating instructions to perform simple operations to achieve efficient and precise cutting.
Application Areas:
Automobile manufacturing industry: In the process of automobile manufacturing, Inner Cutting Die is widely used in the manufacture of automobile parts, such as engine parts, chassis parts and body parts. It can precisely cut a variety of complex internal contours to meet the high precision and high quality requirements of automotive manufacturing.
Electronic product manufacturing: In the manufacturing process of electronic products, Inner Cutting Die is used to cut the internal structure of components such as circuit boards and plastic shells. It enables precise cutting and perforation, ensuring the normal operation and assembly of electronic products.
Medical device manufacturing: The manufacturing of medical devices requires very high precision and quality, and Inner Cutting Die plays an important role in the manufacturing of medical devices. It can be used to cut the internal structure of medical devices, such as surgical instruments, medical pipes, etc., to ensure the reliability and safety of medical devices.
Plastic products processing: Inner Cutting Die is also widely used in the field of plastic products processing. It can be used to cut the internal structure of plastic parts, such as plastic gears, plastic connectors, etc., to achieve accurate molding and efficient production of plastic products.
Mold manufacturing: In the field of mold manufacturing, Inner Cutting Die is one of the key tools for manufacturing complex molds. It can precisely cut out the internal structure of the mold according to the needs of the mold design, and improve the accuracy and durability of the mold.
FAQ:
What is an Inner Cutting Die?
Inner Cutting Die is a key tool in mold manufacturing, specifically used to achieve the precise cutting of the internal shape or outline of a product. It is made of high strength, high wear resistance materials, through the precision design and manufacturing process to ensure that the cutting process can achieve high precision and efficiency.
How does Inner Cutting Die work?
The working principle of Inner Cutting Die is based on precise mechanical motion and the cutting action of the tool. It is mounted on a mold or cutting machine and is mechanically driven to move according to a preset trajectory. In the process of moving, the Cutting part of the Inner Cutting Die is in contact with the material to be machined, and appropriate pressure and cutting force are applied to achieve accurate cutting of the inside of the material.
What are the advantages of Inner Cutting Die?
The advantages of Inner Cutting Die mainly include high-precision cutting, high-efficiency production, long life and durability, wide applicability and easy operation. It can accurately cut complex internal contours, improve production efficiency, reduce production costs, and is suitable for cutting needs of a variety of materials and different shapes.
In what fields is Inner Cutting Die used?
Inner Cutting Die is widely used in many fields, including automobile manufacturing, electronic product manufacturing, medical device manufacturing, plastic product processing and mold manufacturing. It can meet the demand for high-precision and high-quality cutting in these fields, and improve the competitiveness of products and production efficiency.
What are the precautions for the maintenance and maintenance of Inner Cutting Die?
The maintenance and maintenance of the Inner Cutting Die is essential to extend its service life and maintain its cutting performance. First of all, after use, the cuttings and oil on the surface of the tool should be cleaned in time to avoid rust and corrosion. Secondly, regularly check the wear of the tool, if there is wear in time to replace or repair. In addition, the storage should avoid wet and high temperature environment to ensure that the tool is dry and intact.
What factors affect the Cutting performance of Inner Cutting Die?
The Cutting performance of Inner Cutting Die is affected by many factors. First of all, the choice and quality of the tool material directly affects its cutting effect and durability. Secondly, the setting of cutting parameters, such as cutting speed, cutting depth and feed rate, will also have an important impact on cutting performance. In addition, factors such as the nature of the material to be processed, the cooling and lubrication conditions of the tool will also have a certain impact on the cutting performance.
What are the trends in Inner Cutting Die?
With the continuous development of the manufacturing industry, the Inner Cutting Die is also constantly improving and innovating. In the future, the development trend of Inner Cutting Die will be mainly reflected in the following aspects. First of all, improve the cutting performance to achieve higher precision and more efficient cutting. Secondly, strengthen the durability and stability of the tool and extend the service life. In addition, with the development of intelligent manufacturing technology, Inner Cutting Die is expected to achieve intelligent management and automatic replacement, improve production efficiency and reduce labor costs. At the same time, environmental protection and sustainable development will also become one of the important directions of Inner Cutting Die development.
Inner Cutting Die Product Information | |
Product Name | Inner Cutting Die |
Brand Name | Donglong |
Place of Origin | Dongguan, Guangdong, China |
Specification | Customized on Request |
Customization | Material, size, shape, convex and concave marking, coating, laser engraving mark and packing are all customizable. |
Product Material | Carbide.ASP23 Vanadis.CPMRTXM4.SKD11SKD61HSSA2M2D2SUJ2.S45C.ect |
Standard | DIN ANSI BS JIS |
Tolerance | ±0.002mm |
Surface Treatment | TiCNTiN,Aitain,Ticrnnitriding Black oxygened Black coating etc available |
Polishness | Close to Ra0.2 Hardness Depends on material(HRC60~94) |
Hardness | Depends on material(HRC60~94) |
Shaping Mode | Grinding, wire cutting, EDM, cnc machining, cnc turning, cnc Milling |
Application | Machinery Parts and Molds |
Material for Core of Inner Cutting Die | ||||||
Grade | WC+Other | Co | Grain Size | Density | Hardness | TRS |
(±0.5%) | (±0.5%) | (g/cm³) | (HRA)±0.5 | (N/mm²) | ||
KG5 | 88 | 12 | Medium | 14.31 | 88.3 | 340 |
KG6 | 86 | 14 | Medium | 14.12 | 87.3 | 320 |
EA65 | 82 | 18 | Coarse | 13.75 | 85 | 300 |
EA90 | 76 | 24 | Coarse | 13.22 | 82.8 | 270 |
ST6 | 85 | 15 | Coarse | 13.8 | 86 | 270 |
ST7 | 80 | 20 | Coarse | 13.4 | 85.3 | 270 |
VA80 | 80 | 20 | Coarse | 13.58 | 84 | 280 |
VA90 | 78 | 22 | Coarse | 13.39 | 82.5 | 240 |
VA95 | 75 | 25 | Coarse | 13.12 | 81.5 | 220 |
Material for Casing of Inner Cutting Die | |||
Material | Hardness (HRC) | Features | Applications |
H13 | 59-61 | H13 is a chromium molybdenum hot work steel with exceptional hot hardness and abrasion resistance, general hardness, and toughness. | Used for extrusion dies, forging dies, stamping tools, etc. |
SKD11 | 58-61 | SKD11 tool steel has good wear resistance and size ability after heat treatment. | Used for tensile dies, cold extrusion dies, first punch holder, etc. |
SKD61 | 43-53 | SKD61 steel is a high-grade die casting die. It has heat shock resistance, heat deformation resistance, heat fatigue resistance. | Used for heat work dies, cold heading dies, second punch holders. |