Fastener Dies are critical components in the manufacturing of fasteners such as bolts, nuts, screws, and washers. These precision tools are designed to shape and form materials into the desired fastener shape, ensuring high productivity and minimal defects during production. Whether you're in the automotive, aerospace, or construction industries, our Fastener Dies provide a reliable solution for your manufacturing needs.
At [DONGLONG], we offer custom, high-quality fastener dies tailored to your specific production requirements. Our dies are built to last, reduce downtime, and maximize the efficiency of your operations.
Our fastener dies are engineered to provide the highest level of precision and durability, ensuring that your manufacturing process runs smoothly. Here's why our clients choose us:
Durability: Built from high-quality materials like tungsten carbide and high-speed steel, ensuring long service life and minimal wear.
Precision: High-precision machining ensures fasteners are produced with minimal defects and high tolerance.
Cost Efficiency: With our fastener dies, you’ll reduce material waste and downtime, improving overall manufacturing efficiency.
Customization: We offer tailored die solutions based on your production needs, from size and shape to material selection.
Applications:
1.Automotive Industry:Production of bolts, nuts, and screws used in vehicle assembly.
2.Construction:Manufacturing of fasteners for structural and mechanical applications.
3.Aerospace:Precision fasteners required for aircraft and spacecraft components.
4.Electronics:Small, intricate fasteners used in electronic devices and equipment.
Benefits:
1.Enhanced Efficiency:Speeds up the manufacturing process by producing high volumes of fasteners quickly.
2.Improved Quality:Ensures consistent quality and precision in the production of fasteners.
3.Cost-Effective:Reduces production costs by increasing the lifespan of the dies and minimizing waste.
Maintenance and Care:
1.Regular Inspection: Routine checks for wear and tear to ensure optimal performance.
2.Cleaning: Proper cleaning procedures to prevent contamination and maintain die integrity.
3.Lubrication: Use of appropriate lubricants to reduce friction and extend the lifespan of the dies.
Customization Options:
1.Special Materials:Custom dies made from specific materials to suit unique production requirements.
2.Unique Designs:Tailored designs to meet particular fastener specifications and industry standards.
3.Additional Features:Integration of advanced technologies, such as coatings and surface treatments, for enhanced performance.
FAQ:
What materials are your fastener dies made of?
We manufacture our fastener dies using high-quality materials such as tungsten carbide, high-speed steel, and alloy steels to ensure long-lasting durability and performance.
How can I order custom fastener dies for my business?
You can contact our sales team to discuss your specific requirements. We will collaborate with you to design and produce dies tailored to your exact needs.
What industries can benefit from fastener dies?
Fastener dies are widely used in industries such as automotive, aerospace, construction, electronics, and machinery manufacturing.
Get Started Today: Request a Quote or Consultation
Ready to optimize your manufacturing process with high-precision fastener dies? Contact us today to request a quote or schedule a consultation. Our team is ready to assist you in selecting the right fastener dies for your needs.
Fastener Dies Product Information | |
Product Name | Fastener Dies |
Brand Name | Donglong |
Place of Origin | Dongguan, Guangdong, China |
Specification | Customized on Request |
Customization | Material, size, shape, convex and concave marking, coating, laser engraving mark and packing are all customizable. |
Product Material | Carbide.ASP23 Vanadis.CPMRTXM4.SKD11SKD61HSSA2M2D2SUJ2.S45C.ect |
Standard | DIN ANSI BS JIS |
Tolerance | ±0.002mm |
Surface Treatment | TiCNTiN,Aitain,Ticrnnitriding Black oxygened Black coating etc available |
Polishness | Close to Ra0.2 Hardness Depends on material(HRC60~94) |
Hardness | Depends on material(HRC60~94) |
Shaping Mode | Grinding, wire cutting, EDM, cnc machining, cnc turning, cnc Milling |
Application | Machinery Parts and Molds |
Material for Core of Fastener Dies | ||||||
Grade | WC+Other | Co | Grain Size | Density | Hardness | TRS |
(±0.5%) | (±0.5%) | (g/cm³) | (HRA)±0.5 | (N/mm²) | ||
KG5 | 88 | 12 | Medium | 14.31 | 88.3 | 340 |
KG6 | 86 | 14 | Medium | 14.12 | 87.3 | 320 |
EA65 | 82 | 18 | Coarse | 13.75 | 85 | 300 |
EA90 | 76 | 24 | Coarse | 13.22 | 82.8 | 270 |
ST6 | 85 | 15 | Coarse | 13.8 | 86 | 270 |
ST7 | 80 | 20 | Coarse | 13.4 | 85.3 | 270 |
VA80 | 80 | 20 | Coarse | 13.58 | 84 | 280 |
VA90 | 78 | 22 | Coarse | 13.39 | 82.5 | 240 |
VA95 | 75 | 25 | Coarse | 13.12 | 81.5 | 220 |
Material for Casing of Fastener Dies | |||
Material | Hardness (HRC) | Features | Applications |
H13 | 59-61 | H13 is a chromium molybdenum hot work steel with exceptional hot hardness and abrasion resistance, general hardness, and toughness. | Used for extrusion dies, forging dies, stamping tools, etc. |
SKD11 | 58-61 | SKD11 tool steel has good wear resistance and size ability after heat treatment. | Used for tensile dies, cold extrusion dies, first punch holder, etc. |
SKD61 | 43-53 | SKD61 steel is a high-grade die casting die. It has heat shock resistance, heat deformation resistance, heat fatigue resistance. | Used for heat work dies, cold heading dies, second punch holders. |