We use advanced technology and high quality materials to ensure the resilience of the manufactured Head Screw Molds under high stress conditions. From standard to customized designs, our portfolio of Head Screw Molds caters to a wide range of specifications, providing versatility to our customers.
About Our Manufacturing Process for Heading Screw Molds:
The production process of Heading Screw Mold involves several key steps. Initially, precise design specifications are created, detailing the required screw head dimensions. Subsequently, high-quality materials, often tungsten carbide or tool steel, are selected for mold construction. The chosen material is then meticulously shaped using advanced machining techniques, ensuring the accuracy of the mold's design. Heat treatment processes follow to enhance the durability and hardness of the mold. The final step involves rigorous quality inspections to verify dimensional accuracy, surface finish, and overall integrity, ensuring that the Heading Screw Mold meets the highest standards for reliable and efficient screw head formation in diverse applications.
Advantages of Heading Screw Molds
Specialized Expertise: As specialists in mold manufacturing, our Heading Screw Mold reflects a depth of expertise in producing reliable and efficient molds.
Versatility in Design: From standard to custom designs, the molds offer versatility to accommodate a wide range of screw head specifications.
Tailored to Industry Standards: Our molds are designed and manufactured to meet and exceed industry standards, ensuring reliability and consistency.
Efficient Screw Head Formation: The molds facilitate efficient and uniform screw head formation, contributing to streamlined manufacturing processes.
Trusted Manufacturer: As a trusted Heading Screw Mold manufacturer, we prioritize customer satisfaction, delivering reliable products backed by industry expertise.
Application Fields of Heading Screw Molds
Automotive Industry: Fasteners for engines, chassis, and interior components.
Construction Industry: Bolts, screws, and anchors for building structures and infrastructure.
Electronics Industry: Miniature fasteners for electronic devices and appliances.
Aerospace Industry: High-strength fasteners for aircraft assembly and maintenance.
Precautions:
When procuring Heading Screw Mold, it is crucial to partner with a reputable Cold Heading Mold Manufacturer. Pay attention to the manufacturer's expertise, ensuring they specialize in precision mold production for cold heading applications. Verify their track record in delivering molds with dimensional accuracy, durability, and resistance to wear. Collaborate with a manufacturer that offers customization options to meet specific screw head requirements. Prioritize clear communication on design specifications, materials used, and the production timeline. Thoroughly assess the manufacturer's quality control processes, ensuring a comprehensive inspection of Heading Screw Molds for consistent and reliable performance.
Future trends:
Digital manufacturing: With the popularization and development of digital manufacturing technology, the heading screw mold manufacturing industry will increasingly adopt advanced digital design and manufacturing technology. CAD/CAM software and advanced simulation tools will make mold design more accurate and increase production efficiency.
Material innovation: In the future, the heading screw mold manufacturing industry will face the demand for materials that are more wear-resistant, more heat-resistant, and more environmentally friendly. The application of new materials, such as high-strength alloy steel, ceramics, etc., will improve the durability and production efficiency of molds.
Intelligent production: The application of artificial intelligence, machine learning and automation technology will enable the heading screw mold manufacturing industry to achieve intelligent production. Automated equipment and robots will replace some manual operations and improve the flexibility and production efficiency of the production line.
Personalized customization: With the diversification of consumer demand and the strengthening of the trend of personalization, the heading screw mold manufacturing industry will gradually develop in the direction of personalized customization. Customized mold design and manufacturing will be able to better meet customers' specific needs and requirements and provide more personalized solutions.
Green and environmental protection: Environmental protection and sustainable development have become important trends in the global manufacturing industry. In the future, the heading screw mold manufacturing industry will pay more attention to the application of environmental protection and energy-saving technologies. Optimizing production processes, reducing energy consumption and waste emissions, and promoting recycling and regeneration technologies will become important directions for industry development.
Q&A |
What is Heading Screw Mold?
Heading Screw Mold is a mold used to make screws, bolts, and other fasteners by shaping a blank of metal into a desired shape and configuration.
What are the main components of Heading Screw Mold?
The main components of Heading Screw Mold include mold cavity, punch, mold, feeding mechanism, guide pin and guide sleeve, and cooling system.
How does Heading Screw Mold work?
Heading Screw Mold works by placing a metal blank into a mold cavity, then applying pressure from a punch to shape the metal blank into the desired screw head shape, and finally removing the finished product from the mold through the mold.
In what industries is Heading Screw Mold mainly used?
Heading Screw Mold is mainly used in the automotive, construction, electronics, aerospace and other industries to manufacture various screws, bolts and fasteners.
Heading Screw Mold What are the development trends in the manufacturing industry?
Heading Screw Mold The development trends of the manufacturing industry include digital manufacturing, material innovation, intelligent production, personalized customization and green environmental protection.
Heading Screw Mold How does the manufacturing industry respond to market competition and technological changes?
Heading Screw Mold The manufacturing industry should actively adopt advanced production technology and management models, strengthen technological innovation and talent training, improve product quality and service levels, and continuously enhance its competitiveness and market position.
Heading Screw Molds Product Information | |
Product Name | Heading Screw Mold |
Brand Name | Donglong |
Place of Origin | Dongguan, Guangdong, China |
Specification | Customized on Request |
Customization | Material, size, shape, convex and concave marking, coating, laser engraving mark and packing are all customizable. |
Product Material | Carbide.ASP23 Vanadis.CPMRTXM4.SKD11SKD61HSSA2M2D2SUJ2.S45C.ect |
Standard | DIN ANSI BS JIS |
Tolerance | ±0.002mm |
Surface Treatment | TiCNTiN,Aitain,Ticrnnitriding Black oxygened Black coating etc available |
Polishness | Close to Ra0.2 Hardness Depends on material(HRC60~94) |
Hardness | Depends on material(HRC60~94) |
Shaping Mode | Grinding, wire cutting, EDM, cnc machining, cnc turning, cnc Milling |
Application | Machinery Parts and Molds |
Material for Core of Heading Screw Molds | ||||||
Grade | WC+Other | Co | Grain Size | Density | Hardness | TRS |
(±0.5%) | (±0.5%) | (g/cm³) | (HRA)±0.5 | (N/mm²) | ||
KG5 | 88 | 12 | Medium | 14.31 | 88.3 | 340 |
KG6 | 86 | 14 | Medium | 14.12 | 87.3 | 320 |
EA65 | 82 | 18 | Coarse | 13.75 | 85 | 300 |
EA90 | 76 | 24 | Coarse | 13.22 | 82.8 | 270 |
ST6 | 85 | 15 | Coarse | 13.8 | 86 | 270 |
ST7 | 80 | 20 | Coarse | 13.4 | 85.3 | 270 |
VA80 | 80 | 20 | Coarse | 13.58 | 84 | 280 |
VA90 | 78 | 22 | Coarse | 13.39 | 82.5 | 240 |
VA95 | 75 | 25 | Coarse | 13.12 | 81.5 | 220 |
Material for Casing of Heading Screw Molds | |||
Material | Hardness (HRC) | Features | Applications |
H13 | 59-61 | H13 is a chromium molybdenum hot work steel with exceptional hot hardness and abrasion resistance, general hardness, and toughness. | Used for extrusion dies, forging dies, stamping tools, etc. |
SKD11 | 58-61 | SKD11 tool steel has good wear resistance and size ability after heat treatment. | Used for tensile dies, cold extrusion dies, first punch holder, etc. |
SKD61 | 43-53 | SKD61 steel is a high-grade die casting die. It has heat shock resistance, heat deformation resistance, heat fatigue resistance. | Used for heat work dies, cold heading dies, second punch holders. |