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Heading Screw Mold

Heading screw molds play a vital role in the manufacturing process of screws, bolts, and other fasteners. They are precision tools designed to shape metal blanks into the desired configurations for various industrial applications.
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Product Feature

We use advanced technology and high quality materials to ensure the resilience of the manufactured Head Screw Molds under high stress conditions. From standard to customized designs, our portfolio of Head Screw Molds caters to a wide range of specifications, providing versatility to our customers.


About Our Manufacturing Process for Heading Screw Molds:


The production process of Heading Screw Mold involves several key steps. Initially, precise design specifications are created, detailing the required screw head dimensions. Subsequently, high-quality materials, often tungsten carbide or tool steel, are selected for mold construction. The chosen material is then meticulously shaped using advanced machining techniques, ensuring the accuracy of the mold's design. Heat treatment processes follow to enhance the durability and hardness of the mold. The final step involves rigorous quality inspections to verify dimensional accuracy, surface finish, and overall integrity, ensuring that the Heading Screw Mold meets the highest standards for reliable and efficient screw head formation in diverse applications.


heading screw mold5


Advantages of Heading Screw Molds



heading screw mold1Specialized Expertise: As specialists in mold manufacturing, our Heading Screw Mold reflects a depth of expertise in producing reliable and efficient molds.


Versatility in Design: From standard to custom designs, the molds offer versatility to accommodate a wide range of screw head specifications.


Tailored to Industry Standards: Our molds are designed and manufactured to meet and exceed industry standards, ensuring reliability and consistency.


Efficient Screw Head Formation: The molds facilitate efficient and uniform screw head formation, contributing to streamlined manufacturing processes.


Trusted Manufacturer: As a trusted Heading Screw Mold manufacturer, we prioritize customer satisfaction, delivering reliable products backed by industry expertise.


Application Fields of Heading Screw Molds


heading screw mold2

Automotive Industry: Fasteners for engines, chassis, and interior components.


Construction Industry: Bolts, screws, and anchors for building structures and infrastructure.


Electronics Industry: Miniature fasteners for electronic devices and appliances.


Aerospace Industry: High-strength fasteners for aircraft assembly and maintenance.



Precautions:

When procuring Heading Screw Mold, it is crucial to partner with a reputable Cold Heading Mold Manufacturer. Pay attention to the manufacturer's expertise, ensuring they specialize in precision mold production for cold heading applications. Verify their track record in delivering molds with dimensional accuracy, durability, and resistance to wear. Collaborate with a manufacturer that offers customization options to meet specific screw head requirements. Prioritize clear communication on design specifications, materials used, and the production timeline. Thoroughly assess the manufacturer's quality control processes, ensuring a comprehensive inspection of Heading Screw Molds for consistent and reliable performance.


Future trends:

Digital manufacturing: With the popularization and development of digital manufacturing technology, the heading screw mold manufacturing industry will increasingly adopt advanced digital design and manufacturing technology. CAD/CAM software and advanced simulation tools will make mold design more accurate and increase production efficiency.


Material innovation: In the future, the heading screw mold manufacturing industry will face the demand for materials that are more wear-resistant, more heat-resistant, and more environmentally friendly. The application of new materials, such as high-strength alloy steel, ceramics, etc., will improve the durability and production efficiency of molds.


Intelligent production: The application of artificial intelligence, machine learning and automation technology will enable the heading screw mold manufacturing industry to achieve intelligent production. Automated equipment and robots will replace some manual operations and improve the flexibility and production efficiency of the production line.


Personalized customization: With the diversification of consumer demand and the strengthening of the trend of personalization, the heading screw mold manufacturing industry will gradually develop in the direction of personalized customization. Customized mold design and manufacturing will be able to better meet customers' specific needs and requirements and provide more personalized solutions.


Green and environmental protection: Environmental protection and sustainable development have become important trends in the global manufacturing industry. In the future, the heading screw mold manufacturing industry will pay more attention to the application of environmental protection and energy-saving technologies. Optimizing production processes, reducing energy consumption and waste emissions, and promoting recycling and regeneration technologies will become important directions for industry development.



heading screw mold4 heading screw mold1


Q&A


What is Heading Screw Mold?

Heading Screw Mold is a mold used to make screws, bolts, and other fasteners by shaping a blank of metal into a desired shape and configuration.


What are the main components of Heading Screw Mold?

The main components of Heading Screw Mold include mold cavity, punch, mold, feeding mechanism, guide pin and guide sleeve, and cooling system.


How does Heading Screw Mold work?

Heading Screw Mold works by placing a metal blank into a mold cavity, then applying pressure from a punch to shape the metal blank into the desired screw head shape, and finally removing the finished product from the mold through the mold.


In what industries is Heading Screw Mold mainly used?

Heading Screw Mold is mainly used in the automotive, construction, electronics, aerospace and other industries to manufacture various screws, bolts and fasteners.


Heading Screw Mold What are the development trends in the manufacturing industry?

Heading Screw Mold The development trends of the manufacturing industry include digital manufacturing, material innovation, intelligent production, personalized customization and green environmental protection.


Heading Screw Mold How does the manufacturing industry respond to market competition and technological changes?

Heading Screw Mold The manufacturing industry should actively adopt advanced production technology and management models, strengthen technological innovation and talent training, improve product quality and service levels, and continuously enhance its competitiveness and market position.



about product delivery

Dimension

Heading Screw Molds Product Information

Product Name

Heading Screw Mold

Brand Name

Donglong

Place of Origin

Dongguan, Guangdong, China

Specification

Customized on Request

Customization

Material, size, shape, convex and concave marking, coating, laser engraving mark and packing are all customizable.

Product Material

Carbide.ASP23 Vanadis.CPMRTXM4.SKD11SKD61HSSA2M2D2SUJ2.S45C.ect

Standard

DIN ANSI BS JIS

Tolerance

±0.002mm

Surface Treatment

TiCNTiN,Aitain,Ticrnnitriding Black oxygened Black coating etc available

Polishness

Close to Ra0.2 Hardness Depends on material(HRC60~94)

Hardness

Depends on material(HRC60~94)

Shaping Mode

Grinding, wire cutting, EDM, cnc machining, cnc turning, cnc Milling

Application

Machinery Parts and Molds


Material for Core of Heading Screw Molds
Grade
WC+Other
Co
Grain Size
Density
Hardness
TRS
(±0.5%)
(±0.5%)
(g/cm³)
(HRA)±0.5
(N/mm²)
KG5
88
12
Medium
14.31
88.3
340
KG6
86
14
Medium
14.12
87.3
320
EA65
82
18
Coarse
13.75
85
300
EA90
76
24
Coarse
13.22
82.8
270
ST6
85
15
Coarse
13.8
86
270
ST7
80
20
Coarse
13.4
85.3
270
VA80
80
20
Coarse
13.58
84
280
VA90
78
22
Coarse
13.39
82.5
240
VA95
75
25
Coarse
13.12
81.5
220


Material for Casing of Heading Screw Molds
Material
Hardness
(HRC)
Features
Applications
H13
59-61
H13 is a chromium molybdenum hot work steel with exceptional hot hardness and abrasion resistance, general hardness, and toughness.
Used for extrusion dies, forging dies, stamping tools, etc.
SKD11
58-61
SKD11 tool steel has good wear resistance and size ability after heat treatment.
Used for tensile dies, cold extrusion dies, first punch holder, etc.
SKD61
43-53
SKD61 steel is a high-grade die casting die. It has heat shock resistance, heat deformation resistance, heat fatigue resistance.
Used for heat work dies, cold heading dies, second punch holders.



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